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Custom Rubber Kneader For Industrial Rubber Mixing Factory

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Custom Rubber Kneader For Industrial Rubber Mixing Factory

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Brand Name : beishun

Model Number : X(S)N-75

Place of Origin : qingdao china

Certification : ISO9001/CE/SGS

MOQ : 1set

Price : USD5000-100000/set( custom made)

Packaging Details : pallet ,packaging film, container

Delivery Time : 40days

Payment Terms : L/C, T/T,

Supply Ability : 50set/year

Discharge Way : Manual/Pneumatic

Control System : PLC

Heating Method : Steam/Electricity/Oil

Type : Rubber Kneader Machine

Weight : 1000-10000KG

Capacity : 55-200L

Rotating Speed : 1-20r/min

Cooling Method : Water

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Custom Design Rubber Kneader Machine For Industrial Rubber Mixing factory

Product Description:

The advantages of the 75L kneader are as follows:

1. Moderate production capacity:
- Meet various scale requirements: For medium-sized rubber and plastic processing companies or production scenarios with certain requirements for material processing volume, the 75L capacity will neither cause energy waste and equipment idleness due to being too large, nor be too small to meet production needs. For example, some medium-sized rubber product factories produce rubber seals, rubber tubes and other products. The 75L kneader can better adapt to its production scale and efficiently complete the mixing task.
- Conducive to cost control: Compared with kneaders with larger capacity, the purchase cost of the 75L kneader is relatively low, and the energy consumption during operation is relatively low, which can save equipment investment and operating costs for enterprises.
2. Good mixing effect:
- Structural design advantages:
- Reasonable rotor design: The rotor is usually elliptical, integrally cast, with convex edges welded with hard alloy, and side edges and other mixing parts plated with hard chrome. This design enables the rotor to produce strong shear, extrusion and stretching effects on the material during rotation, so that the material is fully mixed and the uniformity and dispersion of the mixing are improved. For example, in the mixing of rubber and carbon black and other compounding agents, the carbon black can be evenly dispersed in the rubber matrix to enhance the performance of the rubber.
- Optimized structure of the mixing chamber: The mixing chamber adopts jacket cooling and the inner wall is plated with hard chrome, which can not only quickly and effectively control the temperature during the mixing process, prevent the material from affecting the mixing effect due to excessively high or low temperature, but also reduce the wear of the material on the inner wall of the mixing chamber and extend the service life of the equipment.
- High working efficiency: Generally speaking, the mixing time of the 75L kneader is short, usually about 5-10 minutes, which is more efficient than some traditional mixing equipment.
3. Easy to operate and maintain:
- Easy to operate: Equipped with advanced control systems, the operation is precise and simple, and it is easy for workers to master and operate. For example, the automated temperature and time control system can accurately control the temperature and time during the mixing process to ensure the stability of the mixing effect.
- Easy maintenance: The equipment has a compact structure and the components are reasonably arranged, which is convenient for daily maintenance and upkeep. When the equipment needs to be repaired or parts replaced, the operation is relatively simple, which can reduce the downtime of the equipment and improve the utilization rate of the equipment.
4. High safety:
- Good sealing performance: The top adopts a hydraulic constant pressure sealing structure, high-pressure oil lubrication, and automatic oil cut-off alarm, which can effectively prevent material leakage and avoid safety accidents and environmental pollution caused by material leakage.
- Perfect machine protection mechanism: When the machine is overloaded for too long, the top bolt will automatically reduce the pressure to protect the machine from damage, extend the service life of the equipment, and also reduce the safety risks during the operation of the equipment.
5. Strong applicability:
- Wide material adaptability: It can be used for plasticizing and mixing natural rubber, synthetic rubber, recycled rubber and plastics, and is also suitable for blending rubber and plastics. It can also meet the blending needs of various low-viscosity materials and has a wide range of applications.
- Multiple application industries: It is widely used in rubber and its products industry, such as tire factories, cable factories, tape and hose factories, rubber shoe factories, seal factories, rubber and plastic products factories, etc. It can also be used in the mixing production of paint, dye, ceramics, medicine, magnetic tape, film and other factories.

Features:

  • Product Name: Rubber Kneader Machine
  • Heating Method: Steam/Electricity/Oil
  • Discharge Way: Manual/Pneumatic
  • Structure: Double-shaft
  • Rotating Speed: 1-20r/min
  • Dimension: Customized

This Rubber Kneader Machine is also known as Rubber Mixer, Rubber Blender, or Kneader Blender.

Technical Parameters:

Model X(S)N-
1X12-58
X(S)N-3X32 X(S)N-
10X32
X(S)N-20X32 X(S)N-
35X30
X(S)N-55X30 X(S)N-75X30 X(S)N-110x30 X(S)N-
150x30
X(S)N-
200x30
X(S)N-
300x30
Total volume of
mixing chamber (L)
3 8 25 45 75 125 180 250 325 440 700
Working volume of
mixing chamber (L)
1 3 10 20 35 55 75 110 150 200 300
Driving motor
power (KW)
4 5.5 15 30 55 75 110 185 220 280 280/400
Tilting motor
power (KW)
0.55 1.1 1.5 2.2 2.2 4 4 5.5 7.5 7.5
Tilting angle (°) ≤140 135 140 140 140 140 140 140 140 140 140
Rotational speed of the
rotor (front/rear) r/min
12-58 6-60 32/23.5 32/25 30/24.5 30/24.5 30/24.5 30/24.5 30/24.5 30/24.5 30/24.5
Pressure of
compressed air (MPa)
0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.6-0.8 0.6--08 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8
Capacity of
compressed air(m3/min)
≥0.3 ≥0.3 ≥0.5 ≥0.7 ≥0.9 ≥1.0 ≥1.0 ≥1.5 ≥2.0 ≥2.0 ≥2.0
Weight Kg 800 2000 3300 4500 6500 7800 105000 14500 19500 22500 27500

Applications:

The Rubber Kneader Mixer is a versatile product that is suitable for a wide range of applications. It is commonly used in industries such as rubber processing, plastic processing, and chemical processing. This product is ideal for mixing and blending materials such as rubber, plastics, and chemicals. It can be used for mixing time of 2-20min.

The Rubber Kneader Mixer is made from high-quality materials such as carbon steel and stainless steel. The structure of this product is designed for double-shaft mixing, which ensures a high level of efficiency and accuracy. The discharge way for this product is available in both manual and pneumatic options. This makes it easy to use and convenient for different types of scenarios.

The Beishun Rubber Kneader Mixer is designed to be customized and can be tailored to the specific requirements of the customer. The dimension of the product can be modified according to the needs of the user. The packaging details for this product include pallets, packaging film, and containers. This ensures that the product is protected during transportation and delivery. The delivery time for this product is 40 days, and the payment terms include L/C and T/T. The supply ability for this product is 50 sets per year.

In conclusion, the Beishun Rubber Kneader Mixer is a high-quality product that is suitable for a wide range of applications. It is a durable and reliable product that is designed to meet the needs of various industries. Whether you are looking for a rubber kneader, rubber kneader mixer, or a rubber blender, this product is an excellent choice. Its versatility, efficiency, and accuracy make it a must-have for any business that requires high-quality mixing and blending equipment.

Customization:

  • Brand Name: beishun
  • Model Number: X(S)N-750
  • Place of Origin: qingdao china
  • Certification: ISO9001/CE/SGS
  • Minimum Order Quantity: 1set
  • Price: USD5000-100000/set( custom made)
  • Packaging Details: pallet ,packaging film, container
  • Delivery Time: 40days
  • Payment Terms: L/C, T/T
  • Supply Ability: 50set/year
  • Type: Rubber Kneader Machine
  • Rotating Speed: 1-20r/min
  • Mixing Time: 2-20min
  • Structure: Double-shaft
  • Control System: PLC

The Rubber Kneader Machine, also known as a Kneading Mixer or Kneader Blender, provides customizable features to meet your specific needs. Contact us today to learn more.

Support and Services:

The Rubber Kneader Machine is a high-quality product that requires minimal maintenance. However, in the event of any technical issues or concerns, we offer comprehensive product technical support and services to ensure that our customers can maximize the efficiency and longevity of their machines.

Our technical support team is highly trained and experienced in diagnosing and resolving any issues that may arise with the Rubber Kneader Machine. We offer timely and efficient solutions to minimize downtime and keep your operations running smoothly.

In addition to technical support, we also offer a range of services to help our customers get the most out of their Rubber Kneader Machines. These services include regular maintenance, on-site training, and installation support.

Our goal is to provide our customers with the support they need to achieve optimal performance and longevity from their Rubber Kneader Machines, and we are committed to delivering the highest level of service and support at all times.

Packing and Shipping:

Product Packaging:

  • The Rubber Kneader Machine will be securely packaged in a wooden crate to prevent any damage during transport.
  • The crate will be labeled with the product name and handling instructions for the carrier.

Shipping:

  • The Rubber Kneader Machine will be shipped via a reliable carrier to ensure timely delivery.
  • The shipping cost will be determined based on the destination and weight of the product.
  • Customers will be provided with a tracking number to track the delivery status of their order.

FAQ:

Q1: What is the brand name of the Rubber Kneader Machine?

A1: The brand name of the Rubber Kneader Machine is Beishun.

Q2: What is the model number of the Rubber Kneader Machine?

A2: The model number of the Rubber Kneader Machine is X(S)N-750.

Q3: Where is the Rubber Kneader Machine manufactured?

A3: The Rubber Kneader Machine is manufactured in Qingdao, China.

Q4: What certifications does the Rubber Kneader Machine have?

A4: The Rubber Kneader Machine is certified with ISO9001/CE/SGS.

Q5: What is the minimum order quantity of the Rubber Kneader Machine?

A5: The minimum order quantity of the Rubber Kneader Machine is 1 set.

Q6: What is the price range of the Rubber Kneader Machine?

A6: The price range of the Rubber Kneader Machine is USD5000-100000/set (custom made).

Q7: What are the packaging details of the Rubber Kneader Machine?

A7: The packaging details of the Rubber Kneader Machine include pallets, packaging film, and containers.

Q8: What is the delivery time of the Rubber Kneader Machine?

A8: The delivery time of the Rubber Kneader Machine is 40 days.

Q9: What are the payment terms for the Rubber Kneader Machine?

A9: The payment terms for the Rubber Kneader Machine include L/C and T/T.

Q10: What is the supply ability of the Rubber Kneader Machine?

A10: The supply ability of the Rubber Kneader Machine is 50 sets per year.


Product Tags:

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Industrial Rubber Mixing Kneader

      
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